INCREASING THE EFFICIENCY OF CHOOSING A HYDRAULIC IMPULSE DRIVE WITH PROGRAMMABLE CONTROL
Keywords:
Forming, surface plastic deformation, hydropulse, vibropress hammer, hydropressure vibration exciter.Abstract
Modern trends in mechanical engineering require the introduction into production of methods and tools that ensure greater reliability of parts and products as a whole, while reducing production costs.
The reliability of vehicle parts depends primarily on their strength, wear resistance, vibration resistance, heat resistance, etc. These criteria of reliability of vehicle parts are met in various ways and with various measures in their production, such as: Selection of material and various methods to increase strength and wear resistance - thermal processing, processing of various physical methods, surface details and zones of concentration stresses, etc.
The article includes the description of forming metal powders as a technological operation that leads to the formation of a powder molding. The equipment for vibratory pressing of blanks from powder materials is considered and compared. The main vibration and shock vibration technological processes are presented.
Schemes and methods of carrying out vibration forming of powder materials are justified. Classification of vibration forming processes according to the properties of vibration and shock modes is analyzed.
Determination of the main advantages and disadvantages of electromagnetic vibration exciters in comparison with others.
It is proposed to replace the first stage of hydro inertial presses by an electromagnet controlled from the control unit, which allows to clearly reproduce the necessary technological parameters, to simplify the process of readjustment and to carry out the automation of the equipment.
References
Paladijchuk Yu.B., Telyatnik I.A. (2022). [Tipi i konstrukciyi vibrozbudzhuvachiv suchasnogo mashinobuduvannya]. Vibraciyi v tehnici ta tehnologiyi. Vol. 4, no. 107, pp. 26-35. [in Ukrainian].
Veselovska N.R., Paladijchuk Yu.B., Telyatnik I.A. (2022). [Doslidzhennya mikrotverdosti poverhni cilindrichnoyi detali pri deformacijnomu protyaguvanni]. Tehnika, energetika, transport APK. vol. 3 no. 118. pp. 31-42. [in Ukrainian].
Iskovich-Lotockij R. D., Ivanchuk Ya. V. (2008). [Pidvishennya efektivnosti rozvantazhennya materialiv pid diyeyu periodichnih udarnih impulsive]. Vibraciyi v tehnici i tehnologiyah. vol. 2, no. 51, pp. 8-11. [in Ukrainian].
Iskovich-Lotockij R. D., Ivanchuk Ya. V. (2007). [Doslidzhennya dinamiki procesu roboti universalnogo gidravlichnogo vibroudranogo privodu dlya rozvantazhennya transportnih zasobiv]. Naukovi notatki. Mizhvuzivskij zbirnik (za napryamom «Inzhenerna mehanika»). no. 20, pp. 184-187. [in Ukrainian].
Miskov V. P. (2015). [Inercijnij vibropres-molot z elektrogidravlichnoyu sistemoyu keruvannya gidroimpulsnogo privoda dlya formoutvorennya zagotovok z poroshkovih materialiv] : avtoref. dis. na zdobuttya nauk. stupenya kand. tehn. nauk : spec. 05.03.05 / Miskov Vadim Petrovich. pp. 22. Vinnicya, [in Ukrainian].
Iskovych-Lototsky R., Veselovska N. (2018). [Automatic system for modeling vibro-impact unloading bulk cargo on vehicles]. Proc. SPIE 10808, Photonics Applications in Astronomy, Communications, Industry, and High-Energy Physics Experiments. 1080860 (1 October 2018): veb-sajt. URL: https://doi.org/10.1117/12.2501526. (data zvernennya 30.09.2022) [in English].
Rostislav Iskovych-Lototsky, Yaroslav Ivanchuk, Yaroslav Veselovsky, Konrad Gromaszek, and Ayaulym Oralbekova. (2018). [Automatic system for modeling of working processes in pressure generators of hydraulic vibrating and vibro-impact machine]. Proc. SPIE 10808, Photonics Applications in Astronomy, Communications, Industry, and High-Energy Physics Experiments 1080850 (1 October 2018): veb-sajt. URL: https://doi.org/ 10.1117/12.2501532. (data zvernennya 30.09.2022). ) [in English].
Iskovich-Lotockij R. D., Ivanchuk Ya. V., Veselovskij Ya. P. (2014). Osnovi rezonansno-strukturnoyi teoriyi vibroudarnogo rozvantazhennya transportnih zasobiv. Nauka ta progres transportu. Visnik Dnipropetrovskogo nacionalnogo universitetu zaliznichnogo transportu im. akademika V. Lazaryana..vol. 5, no. 53, pp. 109-118. [in Ukrainian].
S. Matysiak, and P. Pusz. (1985). [Axisummetric bousinesg problem for a granular hal]. Bulletin of Polish Academie of Scienes, Technical Sciences.. vol. 33, no. 7/8, pp. 351-358. [in English].
D. I. Zolotarevskaya (2011). [Mathematical simulation and calculation of the soil compaction under dynamic loads]. Eurasian Soil Science. Vol. 44, no. 4, pp. 407-416. [in English].
A. Li, F. Dai, N. Xu, G. Gu, and Z. Hu. Analysis of a Complex Flexural Toppling Failure of Large Underground Caverns in Layered Rock Masses. Rock Mechanics and Rock Engineering: veb-sajt. URL: https://doi.org/10.1007/s00603-019-01760-5. (data zvernennya 01.10.2022). [in English].
C. Debeleac, S. Nastac. (2014). [Stochastic Approaches of Nonlinear Model-Based Simulations for Vibratory Compaction Process]. PAMM. 2014. vol. 14, no. 1, pp. 749-750. [in English].